For all robot owners, it is a vital step to carry out routine maintenance tips in order to save the expenses spent on repairing services. Like all other devices and appliances, wafer handling robots require regular maintenance services in order to stay away from frequent downtimes, unplanned disruptions in regular operations. This consumes a lot of time and comes with a lot of hassle.
Top Maintenance Tips
In this guide, we will discuss some maintenance tips that you can carry out on a daily basis and increase the life of the robots. These tips will help you in the long run while saving on irrelevant costs. Let’s get started!
To keep your robot in good condition, you simply need to watch and listen to your robot as it actually describes a lot about the general condition of the robot. Pay attention to every single unusual sound, knocking sound, or even a squeaking sound. If you hear such sounds, it indicates that maybe a bearing isn’t rotating properly or might be you’ll have to go for Kensington robot repairing services. Check all the bearings and ensure that they turn smoothly.
In the rack-and-pinion drive, ensure that there is jerking when the operation is carried out. If everything is working smoothly, fair enough. Otherwise, it is indicating a danger sign for you and you need to look into it right away. The best way to check this is- push and tug on the robot mobile and analyze any unusual movements. Moreover, you must focus on the Kensington stage robot simulator as well.
You must ensure that all the rails and bearings must be well lubricated and keep clean. If the robot is to be used in a dusty area, make sure that you clean the rails frequently. Any metal chips or fines present on the surface, it signifies poor lubrication. In fact, there are many robots that have an automatic lubrication system, so you can even go with these alternatives.
Coming to vacuum gripper circuits, in case you notice a delay of over 2 seconds once the vacuum is turned on and even the input light is on, it clearly means a faulty adjusted switch or a vacuum-line leak. To verify this, you can easily carry out these tests through the main control pendant. In case everything is okay, the response will be automatic and instant.
If the robot surfaces have some black particles or fines, it signifies wear in the electrical wiring of the robot. In case, these particles aren’t present; still you need to look carefully into other things like- resolver, power, and encoder cables thoroughly. Check if the tie-wraps are secure and are able to cover the cables safely or not.
Maybe for gripping of part or for wrist rotation, a robot definitely has a pneumatic system. You need to monitor the bowl of the filter regulation unit. The water collected in the bowl notifies that the moisture present is in excess and there are chances that this moisture might get transferred to the pneumatic valves or actuators that results in contamination and oxidation. It ends up in the failure of the actuators. So, you must consider these things and give regular attention to them.
The above tips are the most effective ones that can keep you out of the extra costs and expands the life of your robot. However, in extreme conditions where there is no way out except repairing, you must not delay it. Relying on an experienced wafer handling robot repairing programs and services will directly enable you to maximize the operating life of the robot and increase the capital investment in equipment.
Source Link:- https://www.pr4-articles.com/Articles-of-2019/maintenance-tips-wafer-handling-robots
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